Bikeflights Reveals Latest Version of Its Bike Shipping Box


New Bike Box Large (BBL) Gets Significant Upgrades

Bikeflights, a bicycle shipping service trusted by riders worldwide, is pleased to reveal the latest version of its most popular bike shipping box, the Bikeflights Bike Box Large (BBL). Significant upgrades have made the box easier-to-pack, sturdier and more recyclable.

We leveraged customer and partner feedback along with our experience shipping millions of bikes all over the world to make the Bikeflights Bike Box Large (BBL) even better,” said Bikeflights President William Alcorn. “We reviewed every detail of our box and figured out what we could change to improve our customers’ experience of packing and shipping bikes.

Improved Design for Easier Packing

Packing a bike into the latest version of the Bikeflights Bike Box Large (BBL) takes just a few minutes with minimal bike disassembly. Each part of the bike has a designated place within the box, including:

  • A new rear wheel slot for precise positioning
  • A patented dropout spacer to secure the fork
  • A protective wheel sleeve for the front wheel
  • A small parts bag for bolts, rotors, and accessories

Larger Size to Fit More Bikes

Now measuring 64 x 14 x 32 inches (163 x 36 x 82 cm), the new BBL is two inches longer to better accommodate longer bikes and e-bikes.

Enhanced Strength and Durability

The updated BBL features:

  • 35% stronger cardboard for improved protection
  • Redesigned handholds that resist tearing
  • New recessed push-and-twist lid fasteners that eliminate the need for tape

More Sustainable and Recyclable

Bikeflights has eliminated 100% of foam from the packing materials, making the latest BBL more environmentally friendly.

Clearer Instructions for a Smoother Experience

The new box art provides:

  • Basic packing tips
  • Designated label placement for secure shipping
  • Handling icons to promote safer transport

Compact Shipping and Easy Assembly

Like its predecessor, the BBL ships in a compact form (64 x 14 x 7 inches or 163 x 36 x 18 cm) and assembles in just five minutes.

Pricing and Availability

The latest version of the Bikeflights Bike Box Large (BBL) will be available starting February 18, 2025, at $99.95 plus shipping from the Bikeflights online store.

Videos of How to Pack Your Bike

Unboxing the Latest Version of the Bikeflights BBL

How to Assemble the BBL

How to Pack a Road, Gravel, or ‘Cross Bike

How to Pack a Mountain Bike

About Bikeflights

Bikeflights is a trusted global bicycle shipping service offering carbon-neutral shipping, dedicated support, and premium protection. Since 2009, over 1.5 million riders, bike shops, and businesses have used Bikeflights to ship bikes, wheels, e-bikes, and gear. The company is committed to sustainability, continuously improving packaging to reduce waste and environmental impact.

For more information, visit www.bikeflights.com.

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